Home » Achieving Lean Changeover
Product Image

Achieving Lean Changeover

John R. Henry
€51.99
Quantity:
In stock with our UK publisher. 14-28 days
Delivery/Collection within 10-20 working days
14 days return policy Shipping & Delivery
A01=John R. Henry
Air Knife
Author_John R. Henry
Blow Molding Machine
Category=KJMV5
changeover
Changeover Cost
Changeover Team
courtesy
downtime cost analysis
eq_bestseller
eq_business-finance-law
eq_isMigrated=1
eq_isMigrated=2
eq_nobargain
eq_non-fiction
flexible production systems
guide
Hand Knobs
Hand Lever
Home Runs
Improved Changeover
LCO
Lean
Lean changeover
lean manufacturing tools
Lo tS
Lot Size
Pallet Truck
photo
Pit Stop
process standardization
Productive Uptime
rail
rapid equipment changeover methods
Reduce Changeover Time
reducing
RFID Code
screws
Selector Switch
Servo Motors
setup time
setup time reduction
Shigeo Shingo
single minute exchange
single minute exchange of die
SMED
Sponge
startup
Startup Time
team
time
timing
Timing Screw
Toggle Clamps
Transfer Bridge
Vertical Startup

Product details

  • ISBN 9781466501744
  • Weight: 453g
  • Dimensions: 178 x 254mm
  • Publication Date: 08 Dec 2012
  • Publisher: Taylor & Francis Inc
  • Publication City/Country: US
  • Product Form: Paperback
Secure checkout Fast Shipping Easy returns
Description

Defined as the total process of converting a line or process from one product to another, changeover will not only help your organization improve quality and flexibility, but it will save thousands and sometimes even tens of thousands of dollars per hour.

Achieving Lean Changeover: Putting SMED to Work is about the practical implementation of the single minute exchange of die (SMED) philosophy developed by Shigeo Shingo at Toyota. Although the book is principally about changeover of manufacturing, packaging, and assembly processes, the general concepts and examples are also applicable in lighter industries that require turnover of processes—including airlines, hospitals, operating rooms, and food service.

Filled with practical examples, the book shares proven methods that can help you convert changeover downtime to productive uptime. It explains why reducing changeover time is important financially and provides a structured methodology to help you identify and implement improvement opportunities.

The author addresses both the machinery issues with changeover/ SMED and the associated operational issues such as costs, waiting times, material movement, documentation, and product/component design. He also devotes a chapter to discussing, in detail, how to calculate the cost of changeover downtime, an area that remains a mystery to many.

Taking a holistic approach to changeover, the text includes a chapter devoted to organizing changeover improvements, keeping them on track, and developing and implementing a formal changeover reduction program. Presenting time-tested methods and practical examples from a variety of industries, it offers you the opportunity to reduce changeover time and cost and provide your organization with the flexibility needed to better satisfy your customers in three important dimensions: product variety, responsiveness, and price.
About John R. Henry
John Henry is widely known as the Changeover Wizard for his work in making changeover time disappear. His company, Changeover.com, has assisted many companies in a wide variety of packaging, assembly, processing, and other manufacturing industries since its founding in 1996. After a nearly eight-year stint in the US Navy, John went to work for Alcon Laboratories as maintenance supervisor, eventually rising to manager of Facility Operations. He left to purchase Automation Sales, a company dedicated to the design, sale, installation, and service of automated packaging, assembly, and manufacturing machinery. In the early 1990s, John realized that changeover was not a necessary evil and could be improved. He began helping some of his machinery clients and Changeover.com was born. Since then, Changeover.com has provided training and consulting assistance internationally to a variety of companies in a variety of industries. John Henry has master’s degrees in industrial management, interpersonal relations, and business education. John has been a classroom and online adjunct instructor at the Southern New Hampshire University Graduate School of Business since 1982. He teaches packaging technology at the Polytechnic University of Puerto Rico. John has published many articles in the industry press and is a frequent speaker at national packaging conferences. He was previously a contributing writer for Food & Beverage Packaging magazine. He is currently a contributing writer for Packaging Digest. John’s other books include Machinery Matters (2011) and The Handbook of Packaging Machinery (in press). John may be contacted at johnhenry@changeover.com. He is always interested in discussing changeover.

More from this author