Achieving Lean Changeover

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changeover
Changeover Cost
Changeover Team
courtesy
downtime cost analysis
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flexible production systems
guide
Hand Knobs
Hand Lever
Home Runs
Improved Changeover
LCO
Lean
Lean changeover
lean manufacturing tools
Lo tS
Lot Size
Pallet Truck
photo
Pit Stop
process standardization
Productive Uptime
rail
rapid equipment changeover methods
Reduce Changeover Time
reducing
RFID Code
screws
Selector Switch
Servo Motors
setup time
setup time reduction
Shigeo Shingo
single minute exchange
single minute exchange of die
SMED
Sponge
startup
Startup Time
team
time
timing
Timing Screw
Toggle Clamps
Transfer Bridge
Vertical Startup

Product details

  • ISBN 9781138409460
  • Weight: 453g
  • Dimensions: 178 x 254mm
  • Publication Date: 27 Jul 2017
  • Publisher: Taylor & Francis Ltd
  • Publication City/Country: GB
  • Product Form: Hardback
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Defined as the total process of converting a line or process from one product to another, changeover will not only help your organization improve quality and flexibility, but it will save thousands and sometimes even tens of thousands of dollars per hour.Achieving Lean Changeover: Putting SMED to Work is about the practical implementation of the single minute exchange of die (SMED) philosophy developed by Shigeo Shingo at Toyota. Although the book is principally about changeover of manufacturing, packaging, and assembly processes, the general concepts and examples are also applicable in lighter industries that require turnover of processes including airlines, hospitals, operating rooms, and food service.Filled with practical examples, the book shares proven methods that can help you convert changeover downtime to productive uptime. It explains why reducing changeover time is important financially and provides a structured methodology to help you identify and implement improvement opportunities.The author addresses both the machinery issues with changeover/ SMED and the associated operational issues such as costs, waiting times, material movement, documentation, and product/component design. He also devotes a chapter to discussing, in detail, how to calculate the cost of changeover downtime, an area that remains a mystery to many.Taking a holistic approach to changeover, the text includes a chapter devoted to organizing changeover improvements, keeping them on track, and developing and implementing a formal changeover reduction program. Presenting time-tested methods and practical examples from a variety of industries, it offers you the opportunity to reduce changeover time and cost and provide your organization with the flexibility needed to better satisfy your customers in three important dimensions: product variety, responsiveness, and price.

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