Financial Models and Tools for Managing Lean Manufacturing

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A01=David Meade
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Cost Accounting Method
costing
Cycle Time
direct
dynamic lean implementation reporting
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Excel financial modeling
Finished Goods Inventory
Firm's Strategic Direction
Firm’s Strategic Direction
full
Full Absorption Costing
Gross Profit
income statement interpretation
inventory
Inventory Reduction
inventory valuation methods
January February March April
JIT Manufacturing
labor
Lean Manufacturing
Lean Manufacturing Implementation
Lean Manufacturing Programs
Lean Manufacturing Strategies
Lean Program
Lean Strategies
Lower Volume Products
management accounting
Management Accounting Methods
Management Accounting Systems
manufacturing efficiency metrics
net
operational improvement analysis
Pareto Distribution
Production Schedule
profit
program
reduction
Safety Stock Target
Ta Te

Product details

  • ISBN 9780849391859
  • Weight: 452g
  • Dimensions: 156 x 234mm
  • Publication Date: 15 Aug 2006
  • Publisher: Taylor & Francis Ltd
  • Publication City/Country: GB
  • Product Form: Hardback
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The effect Lean Manufacturing programs have on profit and loss statements during the early months of their implementation often causes them to be viewed as failures. The length of time it will take traditional financial reports to reflect lean manufacturing improvements depends upon how poorly the operation was doing in terms of inventory management prior to the initiation of the lean effort. As yet, no one has put forth a set of methods for dealing with the finances and financial reporting issues dynamically during the implementation of lean practices, until now.

Financial Models and Tools for Managing Lean Manufacturing provides an understanding of the impact that traditional accounting practices have on operational improvement programs. The book shows managers of supply chains how to prepare for and present the impact of Lean Manufacturing to top management and stakeholders. To illustrate the impact of lean manufacturing on the income statement, the authors present a multi-month, Excel™ and Pro-Model™ based manufacturing operation environment that incorporates actual sales, sales forecasts, and production results. Their text gives supply chain managers the financial skills they need to successfully manage Lean Manufacturing and its impacts.

In short, the book explains how existing accounting practices have a tendency to report the results of operational improvement programs in a negative light. Other books have identified this issue but have not attempted to quantify the impact to a firm’s profit and loss nor have they shown the impact over a series of reporting periods. As a consequence, although Lean Manufacturing practices are being adopted at an ever-increasing rate, they have not been eagerly embraced by manufacturers and supply chain managers. Identifying the effects of past poor manufacturing practices that are being cleaned up by the operational improvements brought by the lean program, the book arms you with the knowledge you need to defend the lean program through the months when income statements indicate a decline in profitability.

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