Toyota Kaizen Methods

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A01=Art Smalley
A01=Isao Kato
Author_Art Smalley
Author_Isao Kato
Category=KJMV5
Category=KNDR
continuous process optimisation
Cycle Time
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eq_business-finance-law
eq_isMigrated=1
eq_isMigrated=2
eq_nobargain
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Ford Motor Corporation
Genchi Genbutsu
Hand Waiting
Individual Skills Development
industrial engineering methods
Job Breakdown Sheets
Job Instruction Training
Job Methods Analysis
Kaizen
Kaizen Activity
Kaizen Event
Kaizen Improve
Kaizen Plan
Kaizen Process
Lean
lean manufacturing techniques
Machine Cycle Times
Minor Stops
Op Era
operational efficiency strategies
Overburdening
process improvement skills
Sakichi Toyoda
Shigeo Shingo
Standardized Work
Standardized Work Chart
structured improvement methodology for industry
Takt Time
Time Study
Toyota
Toyota Kaizen
Toyota Motor Corporation
Toyota Production System
workplace productivity analysis

Product details

  • ISBN 9781439838532
  • Weight: 280g
  • Dimensions: 210 x 280mm
  • Publication Date: 19 Oct 2010
  • Publisher: Taylor & Francis Inc
  • Publication City/Country: US
  • Product Form: Paperback
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Toyota Kaizen Methods: Six Steps to Improvement focuses on the skills and techniques practiced inside Toyota Motor Corporation during the past decades. This workbook focuses on the actual training course concepts and methods used by Toyota to develop employee skill level, a core element of Toyota’s success. It is not a book about holding Western-style five-day Kaizen events, which were in reality quite rare during the development of Toyota’s production system and are virtually nonexistent today inside Toyota. Written by two of Toyota’s most revered and experienced trainers, the book —

  • Traces the origins of Kaizen since the inception of Toyota Motor Corporation
  • Articulates the basic six-step Kaizen improvement skills pattern taught inside Toyota
  • Helps practitioners of Kaizen improve their own skill level and confidence by simplifying concepts and removing any mystery in the process
  • Provides homework assignments and a wealth of forms for analyzing work processes

If you take the time to study the concepts detailed here, you will be reviewing the same methods and techniques that were harnessed by generations of Toyota supervisors, managers, and engineers. These techniques are not the secret ingredient of Lean manufacturing; however, mastery of these timeless techniques will improve your ability to conduct improvement in almost any setting and generate improvement results for your organization.

Art Smalley worked for Toyota in Japan, before becoming the director of lean for a large US company and a consulting lean expert for McKinsey & Company. Isao Kato spent 35 years with Toyota in a variety of management positions in manufacturing, HR, training and development, and supplier development.

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